Khaleal Patel

Project 2 · Distribution center layout

Warehouse Slotting Tool

Pickers walk from the dock to each slot and back. Put the fastest movers closest to the dock and the building gets smaller without moving a wall. Before: SKUs in random slots. After: velocity slotting.

Weekly pick distance

60,09516,762

Picks x steps from the dock (aisle + bay + 2 per level).

Reduction

72.1%

Random slotting to velocity slotting.

SKUs moved

199

Of 200 SKUs, from their random slot to a new one.

SKU list

Now showing Sample: 200 SKUs, seeded Pareto picks

Columns: sku, picks_per_week, length_in, width_in, height_in. Up to 480 carton SKUs and 120 oversize SKUs (over 12 cu ft). Parsed in your browser; nothing is uploaded.

Floor map

012345678905101519Aisle 0, bay 0: 709 picks/weekAisle 0, bay 1: 510 picks/weekAisle 0, bay 2: 190 picks/weekAisle 0, bay 3: 101 picks/weekAisle 0, bay 4: 69 picks/weekAisle 0, bay 5: 47 picks/weekAisle 0, bay 6: 35 picks/weekAisle 0, bay 7: 26 picks/weekAisle 0, bay 8: 20 picks/weekAisle 0, bay 9: 13 picks/weekAisle 0, bay 10: 12 picks/weekAisle 0, bay 11: 6 picks/weekAisle 0, bay 12: 5 picks/weekAisle 0, bay 13: 4 picks/weekAisle 0, bay 14: 0 picks/weekAisle 0, bay 15: 0 picks/weekAisle 0, bay 16: 0 picks/weekAisle 0, bay 17: 0 picks/weekAisle 0, bay 18: 0 picks/weekAisle 0, bay 19: 0 picks/weekAisle 1, bay 0: 260 picks/weekAisle 1, bay 1: 156 picks/weekAisle 1, bay 2: 95 picks/weekAisle 1, bay 3: 64 picks/weekAisle 1, bay 4: 46 picks/weekAisle 1, bay 5: 34 picks/weekAisle 1, bay 6: 25 picks/weekAisle 1, bay 7: 20 picks/weekAisle 1, bay 8: 13 picks/weekAisle 1, bay 9: 12 picks/weekAisle 1, bay 10: 6 picks/weekAisle 1, bay 11: 5 picks/weekAisle 1, bay 12: 4 picks/weekAisle 1, bay 13: 0 picks/weekAisle 1, bay 14: 0 picks/weekAisle 1, bay 15: 0 picks/weekAisle 1, bay 16: 0 picks/weekAisle 1, bay 17: 0 picks/weekAisle 1, bay 18: 0 picks/weekAisle 1, bay 19: 0 picks/weekAisle 2, bay 0: 122 picks/weekAisle 2, bay 1: 94 picks/weekAisle 2, bay 2: 61 picks/weekAisle 2, bay 3: 45 picks/weekAisle 2, bay 4: 34 picks/weekAisle 2, bay 5: 25 picks/weekAisle 2, bay 6: 20 picks/weekAisle 2, bay 7: 13 picks/weekAisle 2, bay 8: 11 picks/weekAisle 2, bay 9: 6 picks/weekAisle 2, bay 10: 5 picks/weekAisle 2, bay 11: 4 picks/weekAisle 2, bay 12: 0 picks/weekAisle 2, bay 13: 0 picks/weekAisle 2, bay 14: 0 picks/weekAisle 2, bay 15: 0 picks/weekAisle 2, bay 16: 0 picks/weekAisle 2, bay 17: 0 picks/weekAisle 2, bay 18: 0 picks/weekAisle 2, bay 19: 0 picks/weekAisle 3, bay 0: 91 picks/weekAisle 3, bay 1: 59 picks/weekAisle 3, bay 2: 43 picks/weekAisle 3, bay 3: 33 picks/weekAisle 3, bay 4: 25 picks/weekAisle 3, bay 5: 19 picks/weekAisle 3, bay 6: 13 picks/weekAisle 3, bay 7: 11 picks/weekAisle 3, bay 8: 6 picks/weekAisle 3, bay 9: 5 picks/weekAisle 3, bay 10: 4 picks/weekAisle 3, bay 11: 0 picks/weekAisle 3, bay 12: 0 picks/weekAisle 3, bay 13: 0 picks/weekAisle 3, bay 14: 0 picks/weekAisle 3, bay 15: 0 picks/weekAisle 3, bay 16: 0 picks/weekAisle 3, bay 17: 0 picks/weekAisle 3, bay 18: 0 picks/weekAisle 3, bay 19: 0 picks/weekAisle 4, bay 0: 57 picks/weekAisle 4, bay 1: 43 picks/weekAisle 4, bay 2: 33 picks/weekAisle 4, bay 3: 24 picks/weekAisle 4, bay 4: 19 picks/weekAisle 4, bay 5: 13 picks/weekAisle 4, bay 6: 11 picks/weekAisle 4, bay 7: 6 picks/weekAisle 4, bay 8: 5 picks/weekAisle 4, bay 9: 0 picks/weekAisle 4, bay 10: 0 picks/weekAisle 4, bay 11: 0 picks/weekAisle 4, bay 12: 0 picks/weekAisle 4, bay 13: 0 picks/weekAisle 4, bay 14: 0 picks/weekAisle 4, bay 15: 0 picks/weekAisle 4, bay 16: 0 picks/weekAisle 4, bay 17: 0 picks/weekAisle 4, bay 18: 0 picks/weekAisle 4, bay 19: 0 picks/weekAisle 5, bay 0: 43 picks/weekAisle 5, bay 1: 32 picks/weekAisle 5, bay 2: 24 picks/weekAisle 5, bay 3: 19 picks/weekAisle 5, bay 4: 13 picks/weekAisle 5, bay 5: 11 picks/weekAisle 5, bay 6: 5 picks/weekAisle 5, bay 7: 5 picks/weekAisle 5, bay 8: 0 picks/weekAisle 5, bay 9: 0 picks/weekAisle 5, bay 10: 0 picks/weekAisle 5, bay 11: 0 picks/weekAisle 5, bay 12: 0 picks/weekAisle 5, bay 13: 0 picks/weekAisle 5, bay 14: 0 picks/weekAisle 5, bay 15: 0 picks/weekAisle 5, bay 16: 0 picks/weekAisle 5, bay 17: 0 picks/weekAisle 5, bay 18: 0 picks/weekAisle 5, bay 19: 0 picks/weekAisle 6, bay 0: 32 picks/weekAisle 6, bay 1: 24 picks/weekAisle 6, bay 2: 19 picks/weekAisle 6, bay 3: 13 picks/weekAisle 6, bay 4: 10 picks/weekAisle 6, bay 5: 5 picks/weekAisle 6, bay 6: 5 picks/weekAisle 6, bay 7: 0 picks/weekAisle 6, bay 8: 0 picks/weekAisle 6, bay 9: 0 picks/weekAisle 6, bay 10: 0 picks/weekAisle 6, bay 11: 0 picks/weekAisle 6, bay 12: 0 picks/weekAisle 6, bay 13: 0 picks/weekAisle 6, bay 14: 0 picks/weekAisle 6, bay 15: 0 picks/weekAisle 6, bay 16: 0 picks/weekAisle 6, bay 17: 0 picks/weekAisle 6, bay 18: 0 picks/weekAisle 6, bay 19: 0 picks/weekAisle 7, bay 0: 24 picks/weekAisle 7, bay 1: 19 picks/weekAisle 7, bay 2: 13 picks/weekAisle 7, bay 3: 10 picks/weekAisle 7, bay 4: 5 picks/weekAisle 7, bay 5: 5 picks/weekAisle 7, bay 6: 0 picks/weekAisle 7, bay 7: 0 picks/weekAisle 7, bay 8: 0 picks/weekAisle 7, bay 9: 0 picks/weekAisle 7, bay 10: 0 picks/weekAisle 7, bay 11: 0 picks/weekAisle 7, bay 12: 0 picks/weekAisle 7, bay 13: 0 picks/weekAisle 7, bay 14: 0 picks/weekAisle 7, bay 15: 0 picks/weekAisle 7, bay 16: 0 picks/weekAisle 7, bay 17: 0 picks/weekAisle 7, bay 18: 0 picks/weekAisle 7, bay 19: 0 picks/weekAisle 8, bay 0: 43 picks/weekAisle 8, bay 1: 25 picks/weekAisle 8, bay 2: 13 picks/weekAisle 8, bay 3: 7 picks/weekAisle 8, bay 4: 6 picks/weekAisle 8, bay 5: 4 picks/weekAisle 8, bay 6: 0 picks/weekAisle 8, bay 7: 0 picks/weekAisle 8, bay 8: 0 picks/weekAisle 8, bay 9: 0 picks/weekAisle 8, bay 10: 0 picks/weekAisle 8, bay 11: 0 picks/weekAisle 8, bay 12: 0 picks/weekAisle 8, bay 13: 0 picks/weekAisle 8, bay 14: 0 picks/weekAisle 8, bay 15: 0 picks/weekAisle 8, bay 16: 0 picks/weekAisle 8, bay 17: 0 picks/weekAisle 8, bay 18: 0 picks/weekAisle 8, bay 19: 0 picks/weekAisle 9, bay 0: 22 picks/weekAisle 9, bay 1: 13 picks/weekAisle 9, bay 2: 6 picks/weekAisle 9, bay 3: 5 picks/weekAisle 9, bay 4: 0 picks/weekAisle 9, bay 5: 0 picks/weekAisle 9, bay 6: 0 picks/weekAisle 9, bay 7: 0 picks/weekAisle 9, bay 8: 0 picks/weekAisle 9, bay 9: 0 picks/weekAisle 9, bay 10: 0 picks/weekAisle 9, bay 11: 0 picks/weekAisle 9, bay 12: 0 picks/weekAisle 9, bay 13: 0 picks/weekAisle 9, bay 14: 0 picks/weekAisle 9, bay 15: 0 picks/weekAisle 9, bay 16: 0 picks/weekAisle 9, bay 17: 0 picks/weekAisle 9, bay 18: 0 picks/weekAisle 9, bay 19: 0 picks/weekBulk zoneDockAisles across, bays up. Each cell sums 3 levels.
0709 picks/week per bay

Top 10 movers

Ranked by weekly steps saved.

  1. 1SKU-150A07-B11-L0A00-B00-L010,890605 picks
  2. 2SKU-016A04-B06-L2A00-B01-L05,629433 picks
  3. 3SKU-090A06-B19-L1A01-B01-L02,800112 picks
  4. 4SKU-127A04-B08-L1A01-B00-L02,483191 picks
  5. 5SKU-189A05-B10-L1A02-B00-L01,20080 picks
  6. 6SKU-066A05-B12-L2A00-B03-L01,18866 picks
  7. 7SKU-103A02-B08-L0A00-B02-L01,144143 picks
  8. 8SKU-194A06-B10-L2A01-B02-L01,05462 picks
  9. 9SKU-059A02-B15-L2A00-B01-L199055 picks
  10. 10SKU-085A00-B12-L2A02-B01-L079361 picks

All 200 SKUs

Slot assignment by SKU, old random slot then new velocity slot, sorted by picks.
SKUOld slot → new slotPicks / weekVolume (cu ft)
SKU-150A07-B11-L0A00-B00-L06050.9
SKU-016A04-B06-L2A00-B01-L04331.4
SKU-127A04-B08-L1A01-B00-L01911.4
SKU-103A02-B08-L0A00-B02-L01433.0
SKU-090A06-B19-L1A01-B01-L01120.5
SKU-189A05-B10-L1A02-B00-L0802.5
SKU-062A00-B06-L0A00-B00-L1761.0
SKU-066A05-B12-L2A00-B03-L0661.1
SKU-194A06-B10-L2A01-B02-L0620.9
SKU-085A00-B12-L2A02-B01-L0610.2
SKU-045A03-B08-L0A03-B00-L0590.6
SKU-059A02-B15-L2A00-B01-L1552.1

What I'd tell the ops manager

[OWNER WRITES 300 WORDS]